Toyota Land Cruiser 100/Amazon, Lexus LX 470

since 1997 release

Repair and operation of the car



Toyota Land Cruiser, Amazon, Lexus LX470
+ Identification numbers of the car
+ Governing bodies and methods of safe operation of the car
+ Settings and routine maintenance of the car
+ Engine
+ Cooling systems of the engine, heating of salon and air conditioning
+ A power supply system and production of the fulfilled gases
+ Engine electric equipment
+ Control systems of the engine and decrease in toxicity of the fulfilled gases
+ Gear shifting box
+ Transmission line
- Brake system
   Specifications
   System of anti-blocking of brakes (ABS) - the general information and codes of malfunctions
   Replacement of brake shoes
   Removal and installation of supports of disk brake mechanisms
   Check of a state, removal and installation of a brake disk
   Removal and installation of the main brake cylinder (MBC)
   Check of a state and replacement of brake lines and hoses
   Sensitive to loading / перепускной valve (LSP & BP)
   Adjustment of the parking brake
   Replacement of cables of the drive of the parking brake
   Check of serviceability of functioning / tightness, removal and installation of the amplifier of brakes
   Pumping of the brake system
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning and replacement of the sensor switch of stoplights
   Sensors and activator of the ABS system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Replacement of brake shoes

Replacement of brake shoes has to be made at the same time on both forward/back brake mechanisms. Remember that the dust produced in the course of operation of brake mechanisms may contain extremely unhealthy asbestos of the person. Do not blow off dust compressed air at all and do not inhale it, at service of mechanisms put on a protective mask or a respirator. Do not use for rubbing of components of the brake system gasoline or solvents on an oil basis at all, apply only company cleaners or methyl alcohol!

Details of installation of front brake shoes and support

1 — the pumping Union
2 — the External antivizgovy slip
3 — Lock rings
4 — the Internal antivizgovy slip
5 — the Spring clamp
6 — the Internal brake shoe
7 — the Brake support

8 — the Boot
9 — the Piston
10 — a piston Cuff
11 — Antivizgovaya a spring
12 — the External brake shoe
13 — the Directing pin

Details of installation of back brake shoes and support

1 — the Antisplash guard
2 — the pumping Union
3 — the Main directing pin
4 — the Brake support
5 — Laying
6 — the Plug of the main directing pin
7 — the Plug of the auxiliary directing pin
8, 11 — the Brake shoe
9, 13 — the Holding lamellar insert
10 — the wear Indicator

12, 14 — Antivizgovaya a slip
15, 21 — the Cap
16 — a support Bracket
17 — the Lock ring
18 — the Boot
19 — the Piston
10 — a piston Cuff
11 — Antivizgovaya a spring
22 — the Auxiliary directing pin


 PERFORMANCE ORDER

1. Details of installation of brake shoes are given on illustrations above. Weaken nuts of fastening of forward wheels. A car front also establish to Poddomkratta it on props. Cock a parking brake / prop up antiretractable boots the wheels standing on the earth. Remove wheels.
2. Remove a spring clamp, the directing pins, an antivizgovy spring, blocks and antivizgovy slips.
3. After extraction of a block attentively examine internal surfaces of a support on existence of signs of development of leak of brake fluid, check a condition of a boot of the piston. Defective components are subject to replacement (see the Section Removal and installation of supports of disk brake mechanisms). Do not forget to study also attentively a condition of a brake disk (see the Section Check of a State, removal and installation of a brake disk), in case of need send him to a pro-point.
4. Pump out a little brake fluid from the GTTs tank and wring out pistons in cylinders by means of the hammer or mount (address an accompanying illustration).

Mount should be wound with an insulating tape. You make replacement on each support serially. For simplification of movement of the piston weaken the union of pumping and move pistons at small leak of brake fluid.

5. Establish new antivizgovy overlays for new blocks and establish two blocks.

Apply lubricant for disk brakes on both parties of internal antivizgovy slips. Lubricant should not get on a working surface of blocks or a disk.

6. Establish an antivizgovy spring, the directing pins and a spring clamp.
7. Having finished service of both brake mechanisms, establish to the place of a wheel, lower the car on the earth and tighten wheel nuts with the required effort (see the Head Nastroyki and routine maintenance of the car).
8. Check the level of brake fluid in the GTTs tank, in case of need make the corresponding adjustment (see the Head Nastroyki and routine maintenance of the car). Several times rock a pedal of a foot brake for shrinkage of blocks on disks, then repeat check of level of liquid.
9. Before starting operation of the car make sure of serviceability of functioning of the brake system.